Slab Door Manufacturing
Boards which are best suited for slab doors are separated out and cross cut to the custom height of your cabinet door, making a set of color matched staves.
Slab doors are made by selecting panel staves which are the most similar in color. The staves are then sorted for the best color and grain match possible. Glue is applied to the edges of the staves and then clamped together. After the glue has been cured, the door is cut to size, planed to ¾” and squared with your selected outside edge profile.
If your selected door style includes battens, they are cut to size from frame stock and affixed to the back of the door using screws.